While everyone wants a relatively lint free
wiper it varies from industry and application, for example here are a few
industries high-lighted, but there are many, many more applications:
Industrial
Applications:
People who service hydraulic equipment, tow motors, etc., need a relatively lint
free wiper because the lint can get into the hydraulic fluid and clog the
filter. People who clean the inside of airplane fuel tanks need a very
lint free wiper, in fact, many of these products are made and packaged in
Cleanrooms under Cleanroom conditions.
Nuclear Power
Plants:
These
plants use a lot of stainless steel. Chlorine attacks stainless steel, so
they cannot use a product which has been washed and bleached with
chlorine. Products washed for this industry need to be processed with
hydrogen peroxide as a bleaching agent so no chlorine ions are left in the
product.
Paint
Industry:
This industry favors knits, mostly cotton, mostly jersey or light weight
interlock constructions. The cloth must be soft and supple as it is often
used to apply paint to window pane sides and other hard to reach areas where
they cannot get a brush. Industry favors white or unbleached cloth so if
they use solvents there will be no color bleed onto their
work. Today, much of the industry is moving from solvent and
oil based paints to water based Latex paints. These paints need a cloth
with high cotton content to absorb. Agricultural fibers, cotton, rayon
(made from trees), and paper are hollow fibers and absorb where synthetic
fabrics made from nylon, rayon, acrylic, and polyester are solid and do not
absorb. Exception: Hydrocarbons have an affinity for other
hydrocarbons, so a polyester rag will absorb gasoline, kerosene, fuel oil, and
alcohol.
Printing
Industry:
Here
you need to define the type of printing. It usually involves solvents, so
the product needs to be lint
free and soft so it will not scratch the plate. Various products are
currently in use; rental shop towels, cotton knits, needled cotton pads made by
Kendall, hydroentangled nonwovens like C-WIPES
Much of what is in use depends on the person doing the printing, his age, and
how he was trained. Older individuals seem to favor cloth and younger
individuals seem to favor nonwovens. If the operation is a newspaper using
old technology line - o type, then cloth is necessary. If new technology
using plastic plates that are photographically etched then more people use the
nonwoven fabric.
Auto
body:
This is a particularly thorny issue because
of the way cars are being painted has changed drastically in the last few years
and is continuing to evolve. Paint rooms now cost hundreds of thousands of
dollars and are temperature and humidity controlled. Static electricity is
now carefully monitored in many areas. The car manufacturers, Ford, GM,
Chrysler, and Honda use state of the art Cleanroom operations and attach
electric charges to the cars that match the charge of the paint spraying from
the gun head. Remember your physics, like ions are attracted to like ions,
so in effect the paint leaps from the gun head to the car body because both have
the same charge. In these operations, the quality and cleanliness of the
wiper is critical. It cannot generate any static electricity or the whole
ion concept is out the window. The ideal product is soft, very lint free
and free from static electricity, plus it must absorb paint well, such as PURITY
WIPES.
In the auto body after market, it
depends on how the shop applies paint, what type of paint they use, and how they
prep the car before they paint. Several products are used; tack rags or
cloth, which is cheesecloth fabric treated with a tackafier that attracts dirt
and dust. Some shops use a knit rag with solvent for the same
application. Others use a dry prep wipe and at this stage several favor
nonwovens ranging from washed white knits
(KNW1B) to heavy duty hydroentangled fabrics, such as C-WIPES.
After the car has been painted some shops go back over the paint with a soft
knitted cloth or a nonwoven fabric.